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Cold welding is a solid state process in which pressure is used at room temperature to produce coalescence of metals with substantial deformation at the weld. Both butt and lap joints can be cold welded.
The dies play an important role in the cold weld process. Firstly, they must grip the material firmly and, therefore, the inside of the cavity is either etched with an electric pencil or, when the die is to be used for welding large pieces of aluminium, grip marks are put in the cavity before the die is heat treated.
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